Diagnostic Reagent Filling Line with Filling Accuracy ±1-2% and Vertical Round Bottle Servo Labeling Machine for Convenient Specification Changes

Product Description:

The Diagnostic Reagent Filling Line is a state-of-the-art solution designed specifically for the efficient and precise filling of biochemical reagents. This advanced system integrates multiple functions including filling, capping, and labeling, making it an ideal choice for pharmaceutical and diagnostic industries that require high accuracy and reliability. Known as a biochemical reagent filler, this machine excels in handling sensitive liquids with utmost care to prevent contamination and ensure product integrity throughout the production process.

At the core of the Diagnostic Reagent Filling Line is its innovative filling method. The system uses a stepper motor to control the filling needle, which moves up and down horizontally. This unique mechanism effectively avoids liquid splashing, a common issue in traditional filling machines, thereby maintaining a clean production environment and reducing reagent waste. Furthermore, the lifting parameters of the filling needle can be stored according to the height of the bottle. This feature allows for quick and convenient adjustments when changing bottle specifications, resulting in a flexible and user-friendly operation that adapts seamlessly to different production requirements.

Powering this sophisticated filling line is a reliable power supply of 380V at 50Hz, ensuring stable and efficient operation. Additionally, the system uses compressed air within the range of 0.4 to 0.8Mpa to support various pneumatic components, contributing to smooth and precise movements during the filling and capping processes. This combination of power and compressed air control enhances the overall performance and durability of the reagent filling capping machine.

The cap sorting mechanism of the Diagnostic Reagent Filling Line is designed with efficiency and noise reduction in mind. It employs a vibration plate paired with a sound insulation cover, which ensures that caps are sorted rapidly and quietly. This setup not only increases production speed but also creates a more comfortable working environment by minimizing noise pollution. Such thoughtful design details underscore the machine’s suitability for large-scale biochemical reagent manufacturing where consistency and speed are paramount.

Another key component of this filling line is the vertical round bottle servo labeling machine. This advanced labeling system is integrated into the line to provide accurate and consistent labeling of diagnostic reagent bottles. The servo-driven mechanism guarantees precise label placement on round bottles, enhancing the product’s professional appearance and ensuring compliance with regulatory standards. By combining filling, capping, and labeling into one streamlined process, the Diagnostic Reagent Filling Line significantly reduces manual labor and operational errors.

Widely recognized as a diagnostic reagent filling machine, this filling line is engineered to meet the rigorous demands of the diagnostic and biochemical industries. Its comprehensive features enable manufacturers to maintain high throughput while ensuring the highest standards of quality and hygiene. Whether producing small batches or large volumes, the machine’s flexibility, precision, and automation capabilities make it an indispensable asset in reagent production facilities.

In summary, the Diagnostic Reagent Filling Line offers an all-in-one solution combining the best in technology and design to optimize the filling, capping, and labeling of biochemical reagents. With a power supply of 380V, 50Hz, a stepper motor-controlled filling needle to prevent splashing, vibration plate cap sorting with sound insulation, a vertical round bottle servo labeling machine, and compressed air requirements of 0.4～0.8Mpa, this reagent filling capping machine ensures efficient, accurate, and hygienic production. Its ability to store needle lifting parameters for different bottle heights adds a layer of convenience and adaptability that is highly valued in fast-paced manufacturing environments. As a result, it stands out as a reliable and high-performance biochemical reagent filler tailored to meet the evolving needs of the diagnostic industry.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Compressed Air Pressure: 0.4～0.8Mpa
• Equipped with Zebra Printer for precise labeling
• 600mm Turntable for buffering before labeling improves efficiency
• Actual filling volume range: 10ml to 500ml
• Filling method utilizes a stepper motor to control the filling needle moving up and down horizontally to avoid liquid splashing
• Filling needle lifting parameters can be stored according to the height of the bottle, allowing convenient and reliable specification changes
• Ideal for applications as a Biochemistry reagent filling machine
• Functions as a Biochemistry reagent filling capping labeling line, integrating multiple steps in one system
• Designed specifically as a Diagnostic reagent filling machine for accurate and efficient reagent packaging

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu, is a state-of-the-art reagent filling capping machine designed specifically for the biochemistry and diagnostic reagent industry. This advanced biochemistry reagent filler integrates multiple functions into a single streamlined production line, enabling filling, capping, and labeling processes with exceptional precision and efficiency. It is certified by CE, ISO, GMP, UL, TUV, and SGS, ensuring the highest standards of quality and safety in pharmaceutical manufacturing environments.

Ideal for laboratories, diagnostic reagent manufacturers, and pharmaceutical companies, the PW-JSGX220 biochemistry reagent filling capping labeling line is perfectly suited for applications requiring sterile, accurate, and contamination-free filling of diagnostic reagents. The system’s servo technology for torque control guarantees consistent and reliable capping torque, while the robotic arm automatically picks up and delivers caps to the pre-capping station, where a pre-rotating angle of ≥360° is achieved before final servo capping. This ensures a secure seal and prevents leakage, which is critical for the stability of biochemical reagents.

Moreover, the labeling process is enhanced by a vertical round bottle servo labeling machine combined with a 600mm turntable for buffering before labeling, allowing smooth and precise application of labels. The cap sorting method utilizes a vibration plate and sound insulation cover, ensuring quiet and efficient cap feeding that minimizes operational noise and disturbances. These features make the PERWIN PW-JSGX220 filling line especially suitable for high-speed production environments where quality and hygiene are paramount.

The packaging details include export standard wooden cases to ensure safe delivery, with a typical lead time of 60 working days. The minimum order quantity is one unit, and pricing is negotiable, with payment terms based on telegraphic transfer (TT). PERWIN’s supply ability of 10 units per month makes this equipment accessible for both small-scale and large-scale production needs.

This biochemistry reagent filling capping labeling line is widely applied in the production of diagnostic reagents used in medical testing, clinical biochemistry, and laboratory diagnostics. Whether it is filling small reagent bottles or larger containers, the PW-JSGX220 offers versatility and reliability. Its advanced automation and precise control systems reduce labor costs and improve production efficiency, making it an indispensable piece of equipment for modern diagnostic reagent manufacturing facilities.

Customization:

PERWIN presents the Diagnostic Reagent Filling Line, model PW-JSGX220, originating from Qidong, Jiangsu. This advanced biochemistry reagent filling machine is designed for efficient and precise reagent filling, featuring servo technology torque control for optimal performance.

Our reagent filler and capper accommodates wedge-shaped flat biochemistry bottles (R1 and R2) with two kinds of biochemical bottles. Operators can easily insert the bottles directly into the equipment star wheel, which includes an 800mm diameter turntable bottle loading method and is equipped with additional accessories to enhance functionality.

The line integrates a vertical round bottle servo labeling machine to ensure accurate labeling, complementing the filling and capping process for a seamless production workflow.

Certified with CE, ISO, GMP, UL, TUV, and SGS, this biochemistry reagent filler guarantees compliance with international quality standards. The power supply is 380V, 50Hz, supporting stable and reliable operation.

Packaging is done in export standard wooden cases to ensure safe delivery. With a supply ability of 10 pieces per month, the minimum order quantity is 1 unit, and pricing is negotiable to meet your budget requirements. Payment terms are TT, and delivery time is 60 working days.

Support and Services:

Our Diagnostic Reagent Filling Line is designed to provide precise, efficient, and reliable filling solutions for a wide range of diagnostic reagents. We offer comprehensive technical support and services to ensure optimal performance and longevity of your equipment.

Our support team is available to assist with installation, commissioning, and training, ensuring your staff are fully equipped to operate the filling line effectively. We provide detailed user manuals and operational guidelines to facilitate smooth integration into your production process.

Routine maintenance services are available to keep your Diagnostic Reagent Filling Line running at peak efficiency. Our technicians offer preventive maintenance, troubleshooting, and repair services to minimize downtime and extend the service life of your equipment.

In addition, we offer software updates and upgrades to enhance functionality and maintain compliance with industry standards. Customization and optimization services are also available to tailor the filling line to your specific reagent formulations and container types.

We are committed to delivering timely and professional support to help you maintain high-quality production standards and achieve maximum productivity with your Diagnostic Reagent Filling Line.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is manufactured by the brand PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line produced?

A2: This product is made in Qidong, Jiangsu, China.

Q3: What certifications does the Diagnostic Reagent Filling Line have?

A3: The filling line holds multiple certifications, including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What is the minimum order quantity and how is the product packaged?

A4: The minimum order quantity is 1 unit, and the product is packaged in export standard wooden cases to ensure safe delivery.

Q5: What are the delivery time and payment terms for this product?

A5: The delivery time is approximately 60 working days, and the payment terms are typically TT (Telegraphic Transfer).