8 Groups Of FFU Petri Dish Filling Machine with 90mm Use Positioning Filling and Optional Inkjet Printing

Product Description:

The Petri Dish Filling Apparatus is an advanced and efficient solution designed to meet the precise demands of laboratories and research facilities. This Petri Dish Filling Device incorporates state-of-the-art technology to ensure consistent and accurate filling of various types of Petri dishes, making it an essential tool for microbiological and biochemical applications. Engineered with precision and reliability in mind, this Petri Dish Filling Mechanism enhances productivity while maintaining exceptional quality standards.

At the heart of this apparatus lies the innovative metering pump system, which features a LONGER Pump Head combined with a high-precision stepper motor. This integration allows for smooth and controlled fluid dispensing, ensuring filling accuracy within an impressive ±1~3%. The pump system is managed by the advanced PERWIN Control System, which provides seamless operation and precise control over the filling process, reducing waste and improving efficiency. This meticulous control mechanism is vital for applications requiring stringent volume consistency and minimal deviation.

The Petri Dish Filling Device employs a 90mm Use Positioning Filling method, which guarantees that each dish is filled accurately and uniformly. This method is particularly beneficial when working with delicate media such as sheep blood agar, where after filling, the dishes can be gently shaken to enhance the appearance quality of the culture medium. This step helps in achieving a smooth and even surface, which is crucial for optimal microbial growth and reliable experimental results.

In addition to its filling capabilities, the Petri Dish Filling Apparatus offers an optional inkjet printing feature. This allows for inkjet code printing on the bottom of the dish, enabling easy identification, batch tracking, and quality control. Customers can choose this option based on their laboratory requirements, adding a layer of customization and traceability to their processes. The inkjet printing system is designed to integrate seamlessly with the filling mechanism without compromising speed or accuracy.

The product specifications of this Petri Dish Filling Mechanism are versatile, supporting a range of Petri dish types and sizes. It can efficiently handle 90mm Mono Plates, 90mm Bi-plates, 150mm Plates, and even smaller 55mm Contact Dishes. This flexibility makes the device suitable for a wide variety of microbiological testing environments, accommodating different experimental setups and media requirements. Such adaptability ensures that laboratories can rely on a single device for multiple applications, streamlining their workflow.

For packaging and operational setup, the Petri Dish Filling Apparatus is designed to be unpacked and used under a Fan Filter Unit (FFU) of dish loading. This ensures a clean and controlled environment during the filling process, reducing contamination risks and maintaining the sterility of the media plates. The integration with an FFU system underscores the device’s suitability for high-standard laboratory conditions and compliance with good manufacturing practices.

In summary, the Petri Dish Filling Apparatus delivers a comprehensive solution for precise, efficient, and high-quality Petri dish filling. Its combination of advanced metering pumps with LONGER Pump Heads, stepper motors, and the PERWIN Control System ensures unmatched filling accuracy. The 90mm Use Positioning Filling method, along with the ability to add and shake sheep blood after filling, significantly improves the appearance and quality of the culture media. Optional inkjet printing enhances traceability, while the support for multiple dish sizes provides excellent versatility. Packed and operated under FFU conditions, this Petri Dish Filling Mechanism is an indispensable device for any laboratory focused on microbiological excellence and operational efficiency.

Features:

• Petri Dish Fill Machine equipped with LONGER Pump Head, Stepper Motor, and PERWIN Control System for precise metering pumps.
• Filling accuracy of the Petri Dish Filling Robot is maintained within ±1~3%.
• 8 Groups Of FFU in the Petri Dish Fill Machine, covering the entire process from loading the dish rack to closing the lid.
• Dish loading package is unpacked under the FFU for optimal cleanliness and efficiency.
• Optional inkjet printing available to print codes on the bottom of the dish for traceability.
• Labeling machine connected to the packaging machine, allowing labels to be placed on the sides of 2×5 media packages after packaging.
• Optional print-and-stick thermal transfer printer for flexible labeling solutions.

Technical Parameters:

Applications:

The PERWIN Petri Dish Filling Machine, model number PW-PP62-800, is an advanced piece of Petri Dish Filling Automation equipment designed to streamline laboratory workflows. Originating from Qidong, Jiangsu, this high-quality machine boasts multiple certifications including CE, ISO, GMP, UL, TUV, and SGS, ensuring exceptional reliability and safety standards. Its automatic features and robust build make it ideal for a variety of application occasions and scenarios in microbiology laboratories, pharmaceutical production, food safety testing, and research institutions where consistent and sterile preparation of petri dishes is critical.

One prominent application occasion for the PERWIN Petri Dish Filling Robot is in large-scale pharmaceutical laboratories that require rapid and precise dispensing of agar or other media into petri dishes. The machine’s dish separating mechanism efficiently pushes the dishes at the bottom of each channel of the rack into the work area, enabling smooth, continuous operation without manual interference. This feature is particularly beneficial in high-throughput environments where minimizing human contact reduces contamination risks and enhances productivity.

Another key scenario is in food safety testing facilities, where the demand for accurate and reproducible sample preparation is paramount. Equipped with an automatic packing machine measuring 4020mm long and featuring a 2×5 special model configuration, the PERWIN filling equipment ensures that petri dishes are filled, inkjet printed with codes at the bottom for traceability, and packed with precision. This integrated inkjet printing option allows customers to customize batch codes or dates directly on the dish, facilitating better tracking and quality control during testing processes.

Research institutions and universities also benefit from the PERWIN Petri Dish Filling Equipment’s reliable supply ability of 10 pieces per month, making it suitable for both small-scale experimental setups and medium-scale production lines. The machine’s power supply of 380V 50Hz and inclusion of 8 groups of FFU (Fan Filter Units) cover the entire process from loading the dish rack to closing the lid, ensuring a sterile environment throughout the filling process. This comprehensive automation reduces labor costs and improves consistency across batches.

With a minimum order quantity of just one unit and negotiable pricing, the PERWIN PW-PP62-800 offers flexible procurement options for various organizational sizes. The machine is delivered in export standard wooden cases within 90 working days, and payment terms are conveniently set to TT. Overall, this Petri Dish Filling Automation solution is ideal for any occasion or scenario where efficient, hygienic, and precise filling of petri dishes is essential, making it a valuable investment in laboratory automation technology.

Customization:

Brand Name: PERWIN

Model Number: PW-PP62-800

Place of Origin: Qidong, Jiangsu

Certification: CE, ISO, GMP, UL, TUV, SGS

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: Export Standard Wooden Cases

Delivery Time: 90 working days

Payment Terms: TT

Supply Ability: 10pcs/month

The PERWIN PW-PP62-800 Petri Dish Filling Machine features seamless integration with an automatic packing machine. After stacking the dishes, they are transported through the conveyor belt to the connection station with the packaging machine. The XYZ robot arm automatically pushes the 2×5 dishes to the conveyor belt of the inner bag packaging machine in sequence, ensuring efficient workflow within the Petri Dish Filling System.

Equipped with 8 groups of FFU, this Petri Dish Filling Robot covers the entire process from loading the dish rack to closing the lid, maintaining a sterile and controlled environment throughout operation.

The machine utilizes a negative pressure adsorption and separation mechanism for the lid and bottom of the dish, which automatically transfers the dish at a fixed distance. The dish body and the dish lid are stacked up and down, with the dish lid at the bottom and the dish body at the top, providing precise and reliable handling.

Standard configuration includes heat preservation for the filling needle, ensuring consistent filling quality and temperature control in the Petri Dish Fill Machine.

The machine adapts to different dish specifications by using different numbers of lanes: 6 lanes for 90mm single area dishes and 3 lanes for 90mm bi-plates, enhancing flexibility and productivity.

Support and Services:

Our Petri Dish Filling Machine is designed to provide precise and efficient filling of petri dishes for laboratory and industrial applications. To ensure optimal performance, regular maintenance and proper handling are essential.

If you encounter any issues with the machine, please refer to the user manual for troubleshooting steps and operational guidelines. Common issues and solutions are detailed to help you resolve minor problems quickly.

We offer comprehensive technical support services including installation assistance, training sessions for operators, and routine maintenance checks. Our support team is equipped to guide you through machine setup, calibration, and optimization to meet your specific requirements.

For repair services, we provide authorized servicing by certified technicians using genuine replacement parts to maintain the machine's performance and durability. Preventive maintenance packages are also available to minimize downtime and extend the lifespan of your equipment.

Additionally, software updates and upgrades are periodically released to enhance functionality and incorporate new features. We recommend staying up-to-date with these updates to maximize the efficiency of your Petri Dish Filling Machine.

We are committed to delivering excellent customer service and technical support to ensure your satisfaction and the successful operation of your Petri Dish Filling Machine.